Instant Rate Check

Automated Split Shipments for DTC
Food Retailers

ShipFare automatically determines the number of boxes needed for every order based on your packaging, product specs, and cold-chain requirements. Reduce waste, prevent spoilage, and ship every perishable order with confidence.

Order #18392 — Split Required

Box 1
Frozen Items
❄ Cold Pack
Box 2
Dry Goods
☀ Ambient
Cost OptimizedSaved $8.40
Feature Breakdown

How the Smart Box Splitting
Algorithm Works

ShipFare evaluates your packaging, product details, and cold-chain requirements to determine the ideal number of boxes for every order. This keeps your shipments protected, prevents overpacking, and ensures accurate shipping rates across your carriers.

Automatically Calculates Required Shipments

ShipFare reviews your packaging dimensions, insulation type, weight limits, and product combinations. The algorithm then decides how many boxes are needed so every shipment remains protected and compliant.

Pack CalculatorOptimized
Order Items
Wagyu Ribeye Box
4 lbs · Frozen · Qty: 3
Frozen
Wild Salmon Fillet
2.5 lbs · Frozen · Qty: 2
Frozen
BBQ Sauce Sampler
3 lbs · Ambient · Qty: 1
Ambient
Result: 2 Packages
Auto-Split
1
Insulated Box — Frozen
17 lbs
Dimensions
16 × 12 × 10 in
Insulation
EPS Foam + Gel Packs
Contents
3× Ribeye, 2× Salmon
Capacity
85% used
2
Standard Box — Ambient
3 lbs
Dimensions
10 × 8 × 6 in
Insulation
None required
Contents
1× BBQ Sauce Sampler
Capacity
40% used
Why 2 Packages?
Frozen and ambient items require different packaging
Combined weight exceeds single insulated box limit
Splitting reduces gel pack waste and shipping cost
Calculated per order · Based on your packaging profiles

Protects Your Cold-Chain Packaging

Ensure every perishable item ships in the right configuration. The algorithm prevents overfilling, keeps cold packs effective, and maintains the temperature conditions your products require.

Pack ValidationAll Checks Passed
16×12×10
Insulated Box A — Frozen
EPS Foam Liner · 2× Gel Packs
Weight: 14.5 / 20 lbs
Volume: 78% full
Cold-Chain Checks
Not Overfilled
Weight and volume within safe limits
78% capacitySafe zone
Cold Packs Effective
2 gel packs sufficient for box volume and transit time
24 oz each
Holds 36 hrs
Temperature Maintained
Internal temp projected to stay within safe range through delivery
Required
0°F – 10°F
Projected
4°F at delivery
Product Compatibility
All items share the same temp zone — no cross-contamination risk
Validated before every shipment · Based on your packaging profiles

Improves Shipping Cost Accuracy

By selecting the correct number of boxes upfront, you avoid unexpected costs and ensure your customers see accurate rates at checkout. This creates a more predictable and transparent shipping experience.

Rate ComparisonAccurate
Without ShipFare
Quoted at checkout
$24.99
Actual cost after packing
$41.50
-$16.51 loss
With ShipFare
Quoted at checkout
$40.98
Actual cost after packing
$41.50
$0.52 variance
Why Rates Differ
Single box assumed
Most checkout plugins quote for 1 package regardless of contents
Insulation weight ignored
Foam liners and gel packs add 3–5 lbs per box
DIM weight not calculated
Insulated boxes are often billed by dimensional weight, not actual
Impact This Month
98.7%
Rate Accuracy
$0.48
Avg. Variance
$3.2k
Losses Avoided
Rates calculated per package · Includes insulation & DIM weight
Why It Matters

Why Automated Box Splitting
Matters for Perishables

Reduce Packing Errors That Lead to Spoilage

Accurate checkout information ensures that orders are packed correctly the first time, reducing the risk of selecting a service that does not support your cold-chain requirements.

Lower Shipping Costs With Optimized Packaging Layouts

Precise rates help prevent overpacking and unnecessary upgrades to more expensive shipping services.

Speed up Order Fulfillment

With accurate rate logic tied to your real fulfillment schedule, your team can move more quickly and reduce decision-making at the packing station.

Improve Accuracy Across Real-Time Shipping Rates

When ShipFare uses your actual carrier accounts and shipping rules, customers see prices that reflect operational reality, not generic assumptions.

Protect Margins by Using Only the Packaging Required

Better rate intelligence helps you avoid using larger boxes or higher-tier services that can erode profit on perishable orders.

Full Perishability Coverage on Every Plan

Make Ship Happen

Ship your perishables smarter than ever. Join hundreds of DTC brands that trust ShipFare.

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